Bath transfer system for receiving, transporting and conveying molten metal

ABSTRACT

The present application relates to a bath transfer system with a vessel for receiving molten metal, a duct for conveying the molten metal from the vessel through the duct, a vessel cover for air-tightly sealing a vessel interior, and a tilting mechanism for tilting the vessel. The tilting mechanism includes at least one pedestal that is hingedly connected to the vessel, and a blocking device on the vessel for blocking the pedestal in a functional position, the pedestal being movable from a rest position into the functional position in which the pedestal extends beyond a bottom of the vessel.

The present application relates to a melt transfer system for receiving,transporting and feeding molten metal. The present invention furthermorerelates to a corresponding method.

Transportable systems by way of which molten metal can be received andtransferred are known from prior art. JP4190786, for example, shows atransport vessel to which molten metal can be fed. The molten metal canbe transported in the vessel and fed out of the vessel by way of a setpressure difference between the interior of the vessel and thesurrounding area.

So as to apply the pressure difference for emptying the vessel, forexample, air can be introduced under pressure into the interior of thevessel. As a result, pressure can be applied to the molten metal presentin the vessel so that the molten metal rises in a flow duct, inparticular a riser, connecting the interior of the vessel and thesurrounding area and can be fed out of the vessel. The pressure istypically increased steadily in the process, so that the molten metal isfed through the flow duct or the riser to the outside. At a point intime at which the molten metal present in the furnace has already beenlargely fed from the interior to the outside, the molten metal being fedto the outside may mix with air during emptying of the vessel. The hotmolten metal can be drastically accelerated as a result of the admixedair, so that the molten metal may splash uncontrolled at an outlet ofthe holding furnace. Such hot molten metal splash is dangerous, inparticular for operating staff, but also for sensitive devices presentin the surrounding area of the transportable vessel.

In JP4190786, the filling process and the emptying process of the melttransfer device are controlled by a control unit, which analyzes theweight data of the melt transfer device. Based on the weight of the melttransfer device, it can be established how much molten metal is presentin the vessel of the device. When the control unit establishes that themolten metal in the interior of the melt transfer device is running low,an emptying process of the vessel of the melt transfer device is ended.

It is the object of the present invention to provide an alternative melttransfer system. It is preferably an object of the present invention toprovide a melt transfer system that enhances the occupational safety foroperating staff and facilitates the work of operating staff. It can be afurther object of the present invention to provide a correspondingmethod that achieves this object.

The above object is achieved by a method and/or a melt transfer systemaccording to claim 1 and an additional independent claim. Advantageousrefinements are described in the dependent claims.

The melt transfer system can be used to receive, transport and transferhot molten metal into another vessel or into a furnace. For thispurpose, the melt transfer system comprises a transportable vessel forreceiving the molten metal, a vessel cover arranged on the vessel forclosing the vessel in an air-tight manner, and a flow duct. The vesselcover preferably includes a closable filling opening for filling thevessel with the molten metal and a corresponding filling opening cover.As an alternative, the vessel cover can comprise a filling device forfilling the vessel with molten metal through a filling pipe or throughthe flow duct.

The flow duct can, for example, be designed as a flow line or as a pipe,and preferably as a riser. The flow duct can have round or angularcross-sections. The flow duct preferably comprises a refractory materialso that hot molten metal can flow through the flow duct. The flow ducthas a first end arranged in the vessel, and a second end arrangedoutside the vessel for feeding the molten metal from the molten metalvessel. The melt transfer system preferably comprises a pneumatic unitfor introducing air into the vessel. The air is introduced into thevessel under pressure. The pressure can be at least 0.1 bar, andpreferably at least 0.2 bar.

Molten metal can be pushed out of the vessel through the flow duct orthe riser and fed out of the vessel by way of a pressure differencebetween a pressure prevailing in the vessel and ambient pressureprevailing outside thereof. So as to maintain the feeding process whenthe vessel is being emptied, the pressure difference is typicallyincreased. The feeding process can be interrupted or ended by lowering,or completely eliminating, the pressure difference. A control of thepressure application and a setting of the pressure difference can bemanually settable by an operator. Preferably, however, a control unitcontrols the emptying of the vessel by setting the pressure differencebetween the first and second ends of the flow duct. The control unitcontrols a pneumatic unit, for example, which is designed to apply airpressure to the vessel interior.

The melt transfer system of the present application can furthermorecomprise a measuring unit comprising at least one pressure sensor formeasuring a pressure in the vessel during the feeding, as well as acontrol unit for controlling the feeding of the molten metal out of thevessel through the flow duct. The control unit may be configured anddesigned to halt the feeding of the molten metal in the event of a dropof the measured pressure. The control unit can furthermore be configuredto determine a pressure profile over time from the pressure measured bythe measuring unit.

So as to at least partially empty the melt transfer system, the moltenmetal can be fed out of the vessel through the flow duct. To this end,the control unit, for example, sets the pressure difference between thefirst and second ends of the flow duct. During the feeding, a pressurecan be determined in the vessel, preferably by way of the control unitand a measuring unit comprising at least one pressure sensor. Forexample, the pressure can be measured directly in the vessel or in theaforementioned pneumatic unit. The pressure sensors are preferablyarranged so as to measure the pressure of a vessel interior space inwhich the molten metal is located. The pressure sensors preferably donot make contact with the molten metal in the process. The at least onepressure sensor can be arranged on an inner side of the vessel cover, orin a pneumatic unit. The control unit can determine the pressure in thevessel from the measured pressure.

The feeding of the molten metal can be halted when a pressure differencebetween a pressure determined at a first point in time and a pressuredetermined at a second point in time is negative, wherein the negativepressure difference is preferably greater, in absolute terms, than apreviously established threshold value. The first point in time isearlier compared to the second point in time, the second point in timebeing accordingly later than the first point in time. The pressuredifference is ascertained by subtracting the pressure at the first pointin time from the pressure at the second point in time. The thresholdvalue is preferably, in absolute terms, at least 1 mbar, andparticularly preferably at least 2 mbar, wherein the threshold value canbe selected depending on the time lag between the first and second pointin time.

A pressure profile over time can be determined based on the determinedpressure. In particular, the control unit can be configured and designedto determine this pressure profile over time. This pressure profile overtime can be recorded and monitored, for example by the control unitdesigned and configured for this purpose. The control unit typicallycarries out the control in such a way that air is continuously suppliedto the vessel for continuously emptying the vessel so that the pressurein the vessel increases. The feeding of the molten metal can be haltedin the event of a drop of the measured pressure. The control unit can beconfigured and designed to record and register such a pressure drop, andto thereupon halt the feeding of the molten metal. For this purpose, thecontrol unit can control the pneumatic unit so as not to apply furtherpressure to the vessel and/or vent the vessel, so that the pressuredifference remains constant or drops.

The control unit is designed and configured to carry out the controlprocess steps described hereafter, and to halt the feeding of the moltenmetal, in particular by control of the pneumatic unit. Based on thepressure profile over time, the control unit is able to ascertain apressure difference between at least two consecutive pressures.

The feeding of the molten metal can in particular be halted when thepressure difference is negative, that is, when the pressure ascertainedlater is lower than the pressure ascertained earlier, or when the meanvalue of two or more pressures ascertained later is lower than the meanvalue of two or more pressures ascertained earlier.

The pressures can be measured at defined time intervals. The intervalsare preferably identical. The time intervals between the pressuremeasurements can, for example, be a maximum of 500 ms, preferably amaximum of 100 ms, and particularly preferably a maximum of 50 ms. Thecontrol unit can be designed and configured to carry out the pressuremeasurement at the time intervals, and to register the pressure values.The control unit can be designed and configured to set the timeintervals of the measurements.

The time derivative dp/dt of the pressure profile can be ascertainedfrom the pressures measured at defined time intervals. The feeding ofthe molten metal can, in particular, be halted when the derivative dp/dtis negative. A threshold value S can preferably be determined prior toor during the feeding of the molten metal, so that the feeding of themolten metal is only halted when the derivative is smaller than thethreshold value S, wherein the threshold value S is smaller than zero.One criterion for halting the feeding of the molten metal can thus bewhen dp/dt<0 applies, or when additionally dp/dt<S<0 applies. Thethreshold value S can be ascertained empirically, for example. Athreshold value has the advantage that minor pressure fluctuations, forexample due to vortex effects, friction losses and/or measuringinaccuracies, do not necessarily result in an immediate shutdown of thefeeding of the molten metal. The threshold value should, on the onehand, be selected so that minor pressure fluctuations do not result in ashutdown, but, on the other hand, it is to be established by way of thethreshold value that the molten metal level inside the vessel is nearthe first end of the flow duct. The feeding of the molten metal canpreferably be shut off when air penetrates into the first end of theflow duct, and before the air reaches the second end of the flow duct.In the pressure profile over time, this point in time, when airpenetrates into the first end of the flow duct, is marked by a pressuredrop. The pressure profile at this very point in time typically has atime derivative that, in absolute terms, is greater than 1 mbar/s. As aresult, a threshold value can advantageously be, in absolute terms, atleast 1 mbar/s, preferably at least 5 mbar/s, and particularlypreferably at least 10 mbar/s. Typically occurring vortex effects ormanual, brief interruptions in the feeding can be taken intoconsideration with the threshold value and be included in a thresholdvalue ascertainment.

A deviation or tolerance of the shutdown is preferably no more than 4%of a fill weight of the vessel with molten metal. Particularlypreferably, a deviation is no more than 2% of a fill weight of thevessel with molten metal.

A second pressure can be measured in a second location so as to identifymeasuring errors. The second measured pressure preferably correlateswith a pressure in the vessel, with a pressure in the pneumatic unit forsetting a pressure difference between an ambient pressure and a pressurein the vessel and/or with a pressure in the flow duct. For example, thesecond pressure can be compared to the first measured pressure foragreement or correlation.

In each case, at least two, and preferably at least three, consecutivelymeasured pressures can be averaged. The time derivative dp/dt can thenbe ascertained based on the averaged pressures. In this way, the derivedpressure curve can be smoothed, so that fluctuations and measured valueoutliers can be counteracted. In this way, the functional reliability ofthe evaluation can be increased. The control unit can preferably beconfigured and designed to average the measured values and/or todetermine a pressure profile over time based on the averaged measuredvalues.

The pressure profile over time can also be filtered with respect to thefrequency thereof. For example, a bandpass filter, and in particular abandpass filter having the frequencies 5 Hz and 25 Hz, can be used forthis purpose. The amplitude of the filter output signal can be used as ashutdown criterion. The control unit can preferably be configured anddesigned to control a feeding of a molten metal based on the outputsignal of the bandpass filter.

So as to halt the feeding of the molten metal, the pressure differencebetween a pressure prevailing in the vessel and an ambient pressureprevailing outside thereof can be reduced, in particular as soon as theascertained derivative of the pressure profile is negative andpreferably, in absolute terms, is greater than the previouslyestablished threshold value. The control unit can be configured anddesigned to set this pressure difference and, in particular, to reduceit for halting the feeding of the molten metal.

The control unit can furthermore be designed and configured to determinethe time profile over time p(t) from the measured pressure, to ascertainthe time derivative of the pressure profile dp/dt, and to halt thefeeding of the molten metal when the derivative of the pressure profiledp/dt is negative, and preferably when the derivative, in absoluteterms, is greater than the previously established threshold value.

In the described melt transfer system, typically some melt remains inthe vessel after the described emptying process. As a result, thisresidual melt may block, or even destroy, the flow duct after havingcooled and solidified. The blocking of the first end of the flow ductcan in particular be problematic during renewed heating of thesolidified melt, since the flow duct, in particular in the form of ariser, can advantageously serve as a chimney when heating the describedmelt transfer system. It can therefore be an object of the invention toprevent this problem.

For this purpose, the melt transfer system can comprise an obliquepositioning device for tilting the vessel. The vessel can be tilted byway of the oblique positioning device in such a way that the remainingmelt at the bottom of a vessel inner side flows into a side facing awayfrom the first end of the flow duct. The first end of the flow duct canthus be displaced upwardly with respect to a plane on which the melttransfer system is located. In this way, the remaining melt can exposethe first end of the flow duct and solidify in the vessel. Duringrenewed heating of the vessel interior space, for example by way of agas burner, the flow duct, in particular in the form of a riser, canthus be used as a chimney. This may be advantageous, in particular,compared to electrically preheating approaches from the prior art, sincethe flow duct, or the riser, is likewise heated in the process. In thisway, a solidification of melt in the flow duct, or in the riser, can becounteracted. Melt that has solidified in the flow duct, or in theriser, can lead, at least regionally, to clogging of the flow duct, orof the riser, during a feeding of the molten metal. It can thus be theobject of the described melt transfer system to improve a molten metaltransfer.

The oblique positioning device can comprise at least one base connectedto the vessel in an articulated manner, and a vessel-side locking devicefor locking the base in a functional position. The base can be connectedto the vessel directly or indirectly, for example via at least onecomponent coupled to the vessel. The base can be brought from an idleposition into a functional position, wherein the base can protrude overa vessel underside in the functional position. The melt transfer systemcan also comprise multiple oblique positioning devices. It may beparticularly advantageous if at least two oblique positioning devicesthat are spaced apart from one another are present, which each compriseat least one base. In this way, the melt transfer system can, forexample, be tilted in a statically determinate manner.

The vessel-side locking device can comprise a detent, clamping orsnap-fit mechanism or a locking pin. Other locking mechanisms are, ofcourse, also conceivable.

In one embodiment, the vessel can comprise a first flange including afirst flange-side borehole. The base can include a first base-sideborehole, which is aligned coaxially to the first flange-side boreholein the functional position. In this way, for example, the locking pincan be pushed through the first flange-side borehole and the firstbase-side borehole for locking the base in the functional position. Thelocking pin can accordingly be designed in such a way that a pindiameter corresponds to a diameter of the first flange-side borehole andthe first base-side borehole. A diameter of the locking pin can, forexample, be at least 10 mm, and preferably at least 15 mm. The lockingpin, the base and/or the flange are preferably made of steel.

The flange can preferably be welded to the vessel. The flange can alsobe joined to the vessel in another manner, for example by way of a screwjoint or a plug connection.

The base can include a second base-side borehole, which is alignedcoaxially to the first flange-side borehole in the idle position. Thelocking pin can thus be pushed through the first flange-side boreholeand the first base-side borehole for locking the base in the idleposition.

The base can be pivotable from the idle position into the functionalposition, and vice versa. A pivoting can have the advantage that adefined movement option of the base is predefined, which is easy for anoperator to comprehend and carry out. The base can furthermore bepivotably connected to the vessel in such a way that no loose individualparts can be lost. The base can, of course, also be designed to beunscrewed, folded out or extended, for example in a telescoping manner.

In one embodiment, the oblique positioning device can comprise afastening pin that rotatably connects the base to the flange. Arotational axis can be defined along a fastening pin longitudinaldirection, about which the base can be pivoted from the idle positioninto the functional position, and vice versa. The fastening pin cansimply be pushed into the flange-side borehole or boreholes, or comprisea bearing, for example a ball bearing. The fastening pin can be rigidlyconnected to the flange, or rigidly connected to the base, or rotatablyconnected to the base and the flange.

In an advantageous embodiment, the oblique positioning device cancomprise a second flange, which is preferably designed to correspond tothe first flange. The base can then, in particular, be arranged betweenthe two flanges. This can increase a stability of the obliquepositioning device.

In one embodiment, the melt transfer system can comprise a supportingframe comprising a swivel joint unit. The vessel can be pivotablyconnected to the supporting frame by way of the swivel joint unit insuch a way that the vessel can be tilted about a rotational axis of theswivel joint unit in relation to the supporting frame. In the tiltedposition, the vessel can be supported by the base locked in thefunctional position. This can have the advantage that the vessel can betilted by the same angle substantially independently of an uneven flooron which the melt transfer system is located. The vessel can be tiltedin relation to the supporting frame by way of the oblique positioningdevice by an angle of at least 1°, preferably at least 3°, andparticularly preferably at least 5°. The vessel can be tilted inrelation to the supporting frame by way of the oblique positioning unitby an angle of no more than 30°, preferably no more than 10°, andparticularly preferably no more than 6°. In this way it can be ensuredthat the flow duct, in particular in the form of a riser, cannot beclogged and/or destroyed by cooling residual melt.

In one embodiment, the supporting frame can comprise a supportingframe-side locking device for locking the base in the functionalposition. Similarly to the vessel-side locking mechanism, this lockingmechanism can, for example, be designed as a detent, clamping orsnap-fit mechanism or, for example, comprise a further locking pin. Itis also possible to use a combination of different locking mechanisms,both for the vessel-side and for the lower, supporting frame-sidelocking device. As a result of the supporting frame-side lockingmechanism, the vessel can be transported in the tilted position.Furthermore, a more secure footing and safer transport can be ensured inthe functional position.

The base can include a third borehole, which can be designed to receivea second locking pin in the functional position. The lower lockingdevice can include at least one supporting frame-side borehole, whichcan be arranged coaxially with the third base-side borehole in thefunctional position. In this way, the second locking pin can be pushedinto the third base-side borehole and the supporting frame-side boreholeof the lower locking device for fastening the base to the lowersupporting frame.

In one embodiment, the supporting frame can comprise at least one pairof, preferably box-shaped, fork pockets for receiving forklift trucktines. In this way, the melt transfer system can be transported in asimple manner. The melt transfer system can furthermore be raised in asimple manner. In the raised position, the oblique positioning devicecan be moved from an idle position into a functional position in asimple manner. In particular, the melt transfer system can, in this way,be brought by a single operator into a tilted position in a simplemanner. The fork pockets can preferably be box-shaped, and in particularat least two boxes can be provided. It is also possible for a boxcomprising rails or a rib-like separation to be provided so as to guidethe forklift tines during the insertion into the fork pockets.Particularly advantageously, it may be provided that the fork pocketsare designed in such a way that a forklift truck can approach the melttransfer system from four sides and pick it up.

The melt transfer system can furthermore comprise an alignment devicefor setting a vessel inclination and/or a supporting frame inclination.This alignment device can preferably be provided in addition to anoblique positioning device. For example, the alignment device cancomprise at least three threaded rods, which can each comprise feet thatcan be adjustable in a height, preferably independently of one another.In this way, the melt transfer system can be aligned on an uneven floorso that the melt transfer system can have a uniform melt level, forexample, compared to the vessel inner side bottom during operation.

The vessel of the melt transfer system can be tilted or obliquelypositioned as follows. Initially, the melt transfer system can be raisedto such an extent that the base can be brought into a functionalposition. The melt transfer system can be raised at least 5 cm, andpreferably at least 10 cm in the process. Furthermore, a raising of nomore than 30 cm may be advantageous. So as to facilitate an operabilityfor a user, the device, however, can also be raised considerably higher,so that the user, for example, does not have to bend down to bring thebase into the functional position. In this way, ergonomical working canbe enhanced. Thereupon, the base can be brought from an idle positioninto a functional position in such a way that the base protrudes over anunderside of the vessel. The base can be locked in the functionalposition. Thereafter, the melt transfer system can be lowered. Theraising and lowering of the melt transfer system can preferably becarried out by way of a forklift truck. Prior to lowering, the base ispreferably locked in relation to the supporting frame by way of thesupporting frame-side locking device.

In known systems for preheating transport vessels, the entire vesselcover has to be removed from the vessel for preheating. For example, arelatively heavy cover, corresponding to the vessel cover in terms ofthe size thereof, can then be placed on, the cover comprising anintegrated burner. In other known systems, the preheating takes place byway of electrical heating elements. Both approaches are associated witha lot of effort.

It is the object of the system described here to preheat the transportvessel together with the vessel cover and with the preferably completeflow duct or riser, wherein the effort for setting up the heating iscomparatively low. For this purpose, the vessel cover of the melttransfer system can include a heating opening, comprising a connectingflange surrounding the heating opening for flange-mounting a preheatingdevice and for flange-mounting a heating opening cover, and a heatingopening cover for closing the heating opening in an air-tight manner. Soas to preheat the transport vessel and the flow duct or riser, hot gasesare introduced through the heating opening into the vessel, wherein thehot gases are generated by a gas burner, for example. The hot gases aredischarged through the flow duct or the riser into the surrounding area,and thus also preheat the flow duct or the riser. The heating openingcover can be detachably fastened to the vessel cover, for example by wayof screws or clamps, and can close the heating opening in an air-tightmanner. Such a heating opening has the advantage that a preheatingdevice can be mounted on the vessel in a simple manner, and can thenheat a melt solidified in the vessel and/or preheat a vessel interiorspace.

Moreover, it may be sufficient for preheating to remove thecomparatively small heating opening cover, which is lightweight comparedto the vessel cover, so as to heat the vessel interior space. A removalof the large vessel cover can thus be avoided.

The heating opening can be round, rectangular, or polygonal. The innerdiameter or hydraulic diameter thereof (4*cross-sectional surfacedivided by the circumference) can be at least 4 cm, preferably at least6 cm, and particularly preferably approximately 9 cm. It can maximallybe half the inner diameter of the vessel opening, and preferablymaximally 20 cm.

The heating opening can, for example, be maximally half as large as thefilling opening. The heating opening can preferably be approximately ⅓the size of the filling opening, and particularly preferablyapproximately ⅙ of the size of the filling opening.

The following numerical value information shall not be interpreted to belimiting, but only by way of example, and only show possible embodimentsof the melt transfer system. The filling opening can have a diameter ofat least 20 cm, and preferably at least 30 cm, and/or a diameter of nomore than 100 cm, and preferably no more than 80 cm. The vessel covercan have a diameter of at least 50 cm, and preferably at least 70 cm,and/or a diameter of no more than 250 cm, and preferably no more than175 cm.

The vessel cover, the filling opening cover and/or the heating openingcover can in particular comprise steel. Furthermore, the vessel cover,the filling opening cover and/or the heating opening cover can alsocomprise thermally insulating layers made of refractory materials, suchas fiber mats and/or refractory concrete. The vessel cover, the fillingopening cover and/or the heating opening cover can comprise the same ordifferent materials. The heating opening cover can comprise a blindflange, for example, for closing the heating opening. The heatingopening cover can be fastened to the vessel cover by way of clampsand/or screws. This has the advantage that the heating opening cover canbe mounted to and be removed from the vessel cover in a simple manner.

In one embodiment, the connecting flange can project on a cover upperside in such a way that a flange plane is spaced apart from the coverupper side. A projecting flange can in particular facilitate a mountingof the burner on the flange. The flange structure can furthermore bebetter insulated.

The flange plane can form an angle with the cover upper side (angledflange-mounting plane). The angle can be formed in such a way that theimaginary extension of the axis of the flange-mounted burner strikes thesurface of the solidified residual metal in the vessel. It can also beformed so as to strike the bottom of the vessel approximately in thecenter thereof. It can also be formed so as to have the maximum distancefrom the vessel walls at approximately half the height of the vessel(that is, alignment with the center of the vessel interior space).

The flange plane can form an angle with the cover upper side of at least10°, preferably at least 20°, and particularly preferably at least 30°,and/or of no more than 90°, preferably no more than 80°, andparticularly preferably no more than 70°. In one embodiment, the flangeplane can also form an angle with the cover upper side of at least 40°or of at least 50°. An angled flange-mounting plane can have theadvantage that a burner that is flange-mounted on the connecting flangecan be aligned in the direction of a vessel interior space center, or inthe direction of a vessel side, for example a region in which solidifiedresidual melt is arranged.

In one embodiment, the heating opening cover can comprise a handle forbetter handling. This handle can, for example, be thermally insulated sothat the cover can be operated by an operator even after the vesselinterior space has been heated.

In one embodiment, the connecting flange can be designed in such a waythat a corresponding flange of a preheating device, and in particular ofa gas burner or of an electronic heating element, for preheating thevessel interior space can be flange-mounted on the flange by way ofclamps or screws. This has the advantage that the preheating device canbe mounted to and removed from the vessel cover in a simple manner.

The melt transfer system can comprise a burner cover that comprises apreheating device, preferably a gas burner, and a mounting flange thatcorresponds to the connecting flange of the heating opening.

Advantageous exemplary embodiments are shown in the figures. Onlyfeatures of the different embodiments disclosed in the exemplaryembodiments can be claimed combined with one another and individually.

Advantageous exemplary embodiments are shown in the figures. Onlyfeatures of the different embodiments disclosed in the exemplaryembodiments can be claimed combined with one another and individually.

In the drawings:

FIGS. 1 (a) to (d) show four perspective views of a melt transfersystem;

FIG. 2 shows a schematic sectional view of the melt transfer system ofFIG. 1;

FIG. 3 shows a schematic sectional view of the vessel that has beenalmost emptied, including residual molten metal present in the vessel;

FIGS. 4 (a) and (b) show an air/molten metal mixture in the riser;

FIG. 5 shows a pressure profile in the vessel during the feeding of themolten metal;

FIG. 6 shows a further pressure profile in the vessel during the feedingof the molten metal as well as a time derivative of the pressureprofile;

FIG. 7 shows the pressure profile of FIG. 5, wherein the time derivativewas smoothed with averaged pressures;

FIG. 8 shows the pressure profile of FIG. 5, wherein additionally thetime has been taken into consideration;

FIG. 9 shows a schematic sectional representation of the melt transfersystem;

FIGS. 10 (a) and (b) show the oblique positioning device in twoperspective views;

FIG. 11 shows a section of the vessel comprising a supporting frame in aperspective view;

FIG. 12 shows the supporting frame in a further perspective view;

FIG. 13 shows the vessel with parts of the vessel-side obliquepositioning device in a side view;

FIGS. 14 (a) to (f) show a schematic representation of the method stepsfor obliquely positioning the vessel by way of a forklift truck; and

FIG. 15 shows the burner unit in a perspective view.

FIG. 1 shows a melt transfer system 1 comprising a vessel 2 forreceiving molten metal, a vessel cover 3 for closing the vessel 2 in anair-tight manner, a filling opening 4, and a filling opening cover 5.FIGS. 1 (a) and 1 (b) show the melt transfer system 1 from two differentperspective views. FIG. 1 (c) shows the same view as FIG. 1 (b), thefilling opening cover 5 being shown opened. The vessel 2 can be filledwith hot molten metal through the filling opening 4. After a fillingprocess, the filling opening 4 can be closed in an air-tight manner bythe filling opening cover 5. A pressure can be applied to a vesselinterior space 7 of the vessel 2 via a pneumatic unit 6. For thispurpose, air is conducted from the pneumatic unit 6 at a pressure of 0.4bar, for example, through a pneumatic unit 6.1 into the vessel interiorspace 7. The melt transfer system 1 furthermore comprises a flow duct inthe form of a riser 8. When pressure is applied to the vessel interiorspace 7 by the pneumatic unit 6, a pressure difference arises between afirst end 8.1 of the riser 8, which is arranged in the vessel 2, and asecond end 8.2 of the riser 8, which is arranged outside the vessel 2.As a result of this pressure difference, the melt present in the vessel2 is fed from the first end 8.1 to the second end 8.2, and the vessel 2can be emptied. A thermocouple 9 for monitoring the temperature of themolten metal is furthermore arranged at the vessel cover 3, thethermocouple protruding into the vessel interior. The vessel cover 3furthermore includes a heating opening 10 having a heating opening cover10.1 arranged thereon.

The melt transfer system 1 moreover comprises fork pockets 11 in whichthe forklift tines can engage. The fork pockets 11 are box-shaped anddesigned so as to be approachable from 4 sides. The melt transfer systemfurthermore comprises an oblique positioning device 12, comprising abase 12.2 and a supporting frame 12.1 including a swivel joint unit12.1.1.

FIG. 2 shows a melt transfer system 1 of FIG. 1 in a sectional viewalong an xy-plane. Recurring features are denoted by identical referencenumerals in this and the following figures. The vessel 2 includes aninterior lining comprising a refractory compound 13. Viewed from theoutside in, the vessel 2 then comprises an insulating layer 14. Theoutside cladding 15 of the vessel 2 is made of steel. In FIG. 2, aburner unit 10.2 is mounted on a connecting flange 10.3, instead of theheating opening cover 10.1. The burner unit 10.2 is preferably fixed tothe vessel cover 3 by clamps. The connecting flange 10.3 projects fromthe vessel cover 3 and is inclined in relation to the xz-plane. The melttransfer system 1 furthermore comprises a control unit 16, which cancommunicate with the melt transfer system 1, and in particular with thepneumatic unit 6.

FIG. 3 shows a schematic sectional view of a vessel that has been almostemptied, including residual molten metal 17 present in the vessel. Themolten metal can be aluminum, for example. The vessel is furthermorefilled with air 18. Air 18 can penetrate into the riser 8 through a gap19 between the first end 8.1 of the riser and the molten metal 17 havinga gap height 19.1. This air/melt mixture in the riser 8 is shown in FIG.4 (b). During a melt transfer process at a point in time at which thefirst end 8.1 of the riser 8 is completely immersed in molten metal 17,only molten metal 17 is present in the riser 8, as shown in FIG. 4 (a).When air 18 penetrates into the riser through the gap 19.1, the air 18accelerates the molten metal 17 in the riser 8 in FIG. 4 (b) in such away that hazardous metal splash arises at the second end 8.2 of theriser.

FIGS. 5 to 8 show exemplary pressure profiles 20 over the time during afeeding of molten metal. Based on such pressure profiles 20, the controlunit 16 can prompt the feeding of the molten metal to be halted, thatis, the emptying process of the vessel 2 to be halted, and thereby avoidthe above-described metal splash. At the start of an emptying process ofthe vessel, the pneumatic unit 6 causes a pressure increase in thevessel. In the process, a measuring unit, that is, at least one pressuresensor, measures the pressure in the vessel 2. For this purpose, thepressure sensor can be mounted on a vessel cover underside 3.1, forexample (see FIG. 2). The control unit 16 ascertains the pressureprofile 20 p(t) from the measured pressures.

FIG. 5 shows a pressure profile during the transfer of the molten metalthrough the riser 8 from the first end 8.1 to the second end 8.2. Thetransfer begins at the end of area I, at the transition to area II, andmetal flows out of the second end 8.2 of the riser 8. Area IIcorresponds to a vortex effect. A normal pressure increase during thefeeding is shown in areas III and V. Area IV represents a pressure dropas a result of a brief interruption in the transfer by an operator. Theemptying point is reached at the beginning of area IV, resulting in adrastic drop in pressure and a negative pressure difference:Δp=p_(i)−p_(i-1)≤0.

In areas II, IV and VI, negative derivatives dp/dt of the pressureprofile p(t) arise due to the brief or longer-lasting pressure drops. Inaddition to the pressure profile 20, FIG. 6 shows the time derivative 21of the pressure profile 20. This is determined by the control unit andis smaller than zero in area VI.

Smoothing of the time derivative curve 21 can be advantageous for afunctionally reliable evaluation of the pressure values, so thatincorrect evaluation results due to pressure fluctuations can be avoidedto the extent possible. When a simple comparison of p_(i) and p_(i-1) iscarried out, the profile of the time derivative oscillates. For asmoothing of the pressure gradient, it is advantageous to average thelast three or more pressure readings, so that the measured valuesmeasured by the pressure sensor are filtered. The control unit 16 isconfigured and designed to carry out this averaging. FIG. 7 shows thetime derivative dp/dt filtered and is denoted by reference numeral 21 f.The control unit can be designed to determine the filtered derivative asfollows:

The more values are used for filtering, the smoother the profile of thetime derivative becomes. A smoother profile, however, also causes theresponse time to become longer. The response time is the time that thecontrol unit requires to identify the pressure drop.

The control unit can be designed to determine the filtered derivative asfollows:

$\frac{dp}{dt} = \frac{p_{t} - p_{t - 1}}{\Delta t}$Δt = t_(p_(t)) − t_(p_(t − 1))

where

$\begin{matrix}{p_{t - 1} = {{\frac{1}{2}{\sum\limits_{i = 0}^{1}\; P_{i}}} = \frac{p_{0} + p_{1}}{2}}} \\{p_{t} = {{\frac{1}{2}{\sum\limits_{i = 1}^{2}\; P_{i}}} = \frac{p_{1} + p_{2}}{2}}} \\{{\Delta p}_{t} = {p_{t - 1} - p_{t}}}\end{matrix}.$

This profile is illustrated in FIG. 8. The control unit is designed andconfigured to ascertain the time derivative of the pressure drop 20, andto shut off a feeding of molten metal through the riser 8 as soon as thederivative is smaller than zero. In particular, the control unit can beconfigured to only shut off the feeding of molten metal through theriser 8 when the derivative is smaller than zero, and the derivative, inabsolute terms, is greater than a threshold value. This threshold valuecan be 12 mbar/s, for example.

After the feeding of molten metal 17 has been shut off, residual moltenmetal 17 typically remains in the vessel 2. So as to prevent this, aftersolidifying, from clogging the first end 8.1 of the riser 8, the melttransfer system 1 is advantageously equipped with an oblique positioningdevice 12. FIG. 9 shows a schematic sectional illustration of the melttransfer system 1, which is obliquely positioned by way of the obliquepositioning device in such a way that the molten metal 17 has flown intoa region located opposite the riser 8, and thereby exposes the first end8.1 of the riser.

FIG. 10 shows the oblique positioning device 12 (at least partially).The oblique positioning device 12 comprises a base 12.2, which ispivotably hinged at two vessel-side flanges 12.3. The base 12.2 can thusbe pivoted from a functional position into an idle position. FIG. 10shows the base in an idle position. The vessel-side flanges 12.3 eachinclude a first borehole 12.3.1, which in the functional position arepositioned coaxially to a first base-side borehole 12.2.1. FIG. 10 (b)furthermore shows a locking pin 12.4, which locks the base 12.2 in theidle position. The vessel-side flanges 12.3 can each include a secondborehole 12.3.2 through which the locking pin 12.2 is pushed so as tolock the base in the idle position. As is apparent from FIG. 10 (b), thevessel-side flange can comprise multiple flange regions, for example inthe form of individual flanges. The expression “vessel-side flange” isused as a general concept for one or more flanges that are connected tothe vessel. The base 12.2 furthermore includes a third base-sideborehole 12.2.3 for locking the base to a supporting frame by way of afurther locking pin.

FIG. 11 shows the vessel 2 including a supporting frame 12.1. Thesupporting frame 12.1 comprises a swivel joint unit 12.1.1, by way ofwhich the vessel 2 is pivotably connected to the supporting frame 12.1in such a way that the vessel 2 can be tilted about a rotational axis Aof the swivel joint unit 12.1.1 in relation to the supporting frame12.1, wherein the vessel 2 can be supported in the tilted position bythe base 12.2 that is locked in the functional position.

FIG. 12 shows the supporting frame in a perspective view. In addition tothe swivel joint unit 12.1.1, the supporting frame comprises a lowerlocking device 12.1.2, which includes two flanges, each including aborehole 12.1.2.1. The boreholes are coaxially aligned so that the base12.2 can be fastened to the supporting frame 12.1 by the locking pin inthe functional position. For this purpose, a further locking pin 12.4can be pushed through the third base-side borehole 12.2.3 and the twoboreholes 12.1.2.1 of the lower locking device.

FIG. 13 shows the corresponding elements of the swivel joint unit12.1.1, which are fastened, preferably welded, to the vessel. Thevessel-side swivel joint unit 12.1.1 is arranged on an outer side at thevessel 2 opposite the base attachment in the form of the vessel-sideflanges 12.3. The supporting frame comprises two box-shaped fork pockets11, arranged so as to cross one another, for receiving forklift tines.The supporting frame furthermore comprises an alignment device forsetting the supporting frame inclination in relation to a floor surfaceon which the supporting frame is arranged. This, however, is not shownin the figure.

FIG. 14 (a) shows the melt transfer system 1 of the above figuresschematically on a forklift truck. The tines of the forklift truck arepositioned in the fork pockets 11 in the process. So as to obliquelyposition the vessel 2, the melt transfer system 1 is raised off thefloor by way of the forklift truck, for example 200 mm. The base 12.2 ispivoted by an operator 23 from an idle position into a functionalposition along the arrow 24 (see FIG. 14 (b)). The base 12.2 is lockedin the functional position by way of the locking pin 12.4 (see FIG. 14(c)).

FIG. 14 (d) shows the schematic illustration of the forklift truck 22with the melt transfer system 1 with the folded-out base 12.2 in thefunctional position. In FIG. 14 (e), the transfer system 1 of FIG. 14(d) is lowered so that the vessel 2 with the folded-out base 12.2,wherein the melt transfer system 1 is lowered so that the vessel isinclined in relation to a floor surface 25 by 5°. After the melttransfer system 1 has been lowered, the base 12.2 can be locked by wayof the lower locking device 12.1.2 at the supporting frame 12.1 using afurther locking pin 12.4, as described above (see FIG. 14 (f)).

FIG. 1 (d) shows the melt transfer system 1 in a perspective view. Themelt transfer system 1 corresponds to that of the figures above. Theburner unit 10.2 is fastened to a connecting flange 10.3 by clamping sothat the burner 10.2.2 protrudes into the vessel interior space 7. Theburner is preferably a gas burner by which the vessel interior space canbe preheated. The connecting flange 10.3 projects upwardly from an upperside of the vessel cover 3 and is arranged in such a way that the burner10.2.2 does not fire the riser 8 directly. The riser 8 is used as achimney during preheating and is thus advantageously heated.

FIG. 1 (a) shows the melt transfer system 1 in a perspective view. Themelt transfer system 1 corresponds to that of the figures above. In FIG.1 (a), the heating opening is closed in an air-tight manner by theheating opening cover 10.1. For this purpose, the heating opening coveris fastened to the connecting flange 10.3 by clamping. The heatingopening has a diameter of 9 cm and is round. The filling opening has adiameter of 60 cm, and the vessel cover has a diameter of 110 cm. Thevessel cover and the filling opening cover are made of steel and linedwith a refractory compound.

FIG. 15 shows the burner unit 10.2 in a perspective view. The burnerunit 10.2 comprises a plug for supplying the burner with power. Theburner unit 10.2 furthermore comprises a gas connector 10.5 forconnecting gas, and an air connector 10.6 for connecting an air supply.A burner pipe 10.7 is arranged in a spatially separated manner from theconnections 10.4, 10.5 and 10.6 by a burner connecting flange 10.2.1, sothat the burner pipe 10.7 protrudes into the vessel 2 when the burnerunit 10.2 is mounted to the connecting flange 10.3, while theconnections are arranged easily accessible for an operator outside thevessel interior space 7 on a vessel cover upper side 3.2.

The application includes, among other things, the following aspects:

-   1. A method for emptying a melt transfer system, comprising a vessel    for receiving molten metal, a flow duct, in particular a riser, for    feeding the molten metal from a vessel through the flow duct, and a    vessel cover for closing the vessel in an air-tight manner,    comprising the following steps:    -   i. feeding the molten metal from the vessel through the flow        duct;    -   ii. determining a pressure in the vessel during feeding; and    -   iii. halting the feeding of the molten metal in the event of a        drop of the measured pressure.-   2. The method according to aspect 1, characterized in that the    feeding of the molten metal is halted when a pressure difference    between a pressure determined at a first point in time and a    pressure determined at a second point in time is negative, the    negative pressure difference preferably being greater, in absolute    terms, than a previously established threshold value.-   3. The method according to aspect 1 or 2, characterized in that a    time profile over time is determined based on the measured pressure,    and a time derivative dp/dt of the pressure profile is ascertained    based on the time profile over time, and the feeding of the molten    metal is halted when the derivative dp/dt is negative, the negative    derivative, in absolute terms, preferably being greater than a    previously established threshold value.-   4. The method according to aspect 3, characterized in that the    threshold value, in absolute terms, is at least 1 mbar/s, preferably    at least 5 mbar/s, and particularly preferably at least 10 mbar/s.-   5. The method according to any one of the preceding aspects,    characterized in that a second pressure is measured at a second    location, the second measured pressure correlating with a pressure    in the vessel, with a pressure in the pneumatic unit for setting a    pressure difference between an ambient pressure and a pressure in    the vessel and/or with a pressure in the flow duct.-   6. The method according to any one of the preceding aspects,    characterized in that the pressure profile over time is measured    based on pressure measurements at defined time intervals.-   7. The method according to any one of the preceding aspects,    provided the aspect has a back-reference to aspect 3, characterized    in that in each case at least two, and preferably at least three,    consecutively measured pressures are averaged and the time    derivative is ascertained based on the averaged pressures and/or    -   a frequency of the pressure profile over time is filtered,        preferably using a bandpass filter.-   8. The method according to any one of the preceding aspects,    characterized in that a pressure difference between the first,    vessel-side end and the second end of the flow duct is reduced for    halting the feeding of the molten metal, as soon as the ascertained    derivative of the pressure profile is negative and preferably, in    absolute terms, is greater than a previously established threshold    value.-   9. A melt transfer system for storing and transporting molten metal,    comprising:    -   a vessel for receiving the molten metal;    -   a vessel cover, arranged on the vessel, for closing the vessel        in an air-tight manner, comprising a closable filling opening        for filling the vessel with the molten metal;    -   a flow duct, comprising a first end arranged in the vessel, and        a second end arranged outside the molten metal vessel for        feeding the molten metal from the molten metal vessel;    -   a measuring unit comprising at least one pressure sensor for        measuring a pressure in the vessel during the feeding; and    -   a control unit for controlling the feeding of the molten metal        out of the vessel through the flow duct, the control unit being        configured and designed to halt the feeding of the molten metal        in the event of a drop of the measured pressure.-   10. The melt transfer system according to aspect 9, characterized in    that the control unit is designed and configured to determine the    time profile over time p(t) from the measured pressure, to ascertain    a time derivative of the pressure profile dp/dt, and to halt the    feeding of the molten metal when the derivative of the pressure    profile dp/dt is negative, and preferably when the derivative, in    absolute terms, is greater than a previously established threshold    value.-   11. The melt transfer system according to aspect 9 or 10,    characterized in that the control unit is designed and configured to    reduce a pressure difference between the first, vessel-side end and    the second end of the flow duct for halting the feeding of the    molten metal,    -   and/or    -   the threshold value, in absolute terms, is at least 1 mbar/s,        preferably at least 5 mbar/s, and particularly preferably at        least 10 mbar/s.-   12. The melt transfer system according to any one of aspects 10 to    11, characterized in that the control unit is designed and    configured to average in each case at least two, and preferably at    least three, pressures measured consecutively by the measuring unit    and to ascertain the derivative based on the averaged pressures.-   13. The melt transfer system according to any one of aspects 9 to    12, characterized in that the at least one pressure sensor is    arranged on an inner side of the vessel cover and/or in a pneumatic    unit.-   14. The melt transfer system according to any one of the aspects 9    to 13, characterized by an oblique positioning device for tilting    the vessel, the oblique positioning device comprising at least one    base connected to the melt transfer system in an articulated manner    and a vessel-side locking device for locking the base in a    functional position, the base being movable from an idle position    into a functional position, and protruding over a vessel underside    in the functional position.-   15. The melt transfer system according to any one of aspects 9 to    14, characterized in that the vessel cover includes a filling    opening for filling the vessel with molten metal, a filling opening    cover for closing the filling opening in an air-tight manner, a    heating opening, comprising a connecting flange surrounding the    heating opening for flange-mounting a preheating device and for    flange-mounting a heating opening cover, and a heating opening cover    for closing the heating opening in an air-tight manner, the heating    opening cover being detachably fastened to the vessel cover and    closing the heating opening in an air-tight manner.-   16. A melt transfer system, comprising a vessel for receiving molten    metal, a flow duct for feeding the molten metal from a vessel    through the flow duct, and a vessel cover for closing a vessel    interior space in an air-tight manner, characterized in that    -   the vessel cover includes a heating opening, comprising a        connecting flange surrounding the heating opening for        flange-mounting a preheating device and for flange-mounting a        heating opening cover, and a heating opening cover for closing        the heating opening in an air-tight manner, the heating opening        cover being detachably fastened to the vessel cover and closing        the heating opening in an air-tight manner.-   17. The melt transfer system according to aspect 16, characterized    in that the heating opening has a diameter of at least 4 cm, and    preferably at least 6 cm, and/or a diameter of no more than 30 cm,    and preferably no more than 20 cm.-   18. The melt transfer system according to aspect 16 to 17,    characterized in that the vessel cover comprises a filling opening    for filling the vessel with molten metal, and a filling opening    cover for closing the filling opening in an air-tight manner, and/or    a filling device for filling the vessel through the flow duct.-   19. The melt transfer system according to aspect 16, 17 or 18,    characterized in that the vessel cover has a diameter of at least 50    cm, and preferably at least 70 cm.-   20. The melt transfer system according to any one of the preceding    aspects, characterized in that the heating opening cover is fastened    to the vessel cover by way of clamps and/or screws.-   21. The melt transfer system according to any one of the preceding    aspects, characterized in that the heating opening cover comprises a    refractory layer.-   22. The melt transfer system according to any one of the preceding    aspects, characterized in that the connecting flange projects from a    cover upper side in such a way that a flange plane is spaced apart    from the cover upper side, the flange plane preferably having a    distance of at least 10 mm, and particularly preferably at least 30    mm.-   23. The melt transfer system according to aspect 22, characterized    in that the flange plane forms an angle with the cover upper side of    at least 10°, preferably at least 20°, and particularly preferably    at least 30°, and/or of no more than 90°, preferably no more than    80, and particularly preferably no more than 70°.-   24. The melt transfer system according to any one of the preceding    aspects, characterized in that the heating opening cover comprises a    handle.-   25. The melt transfer system according to any one of the preceding    aspects, characterized in that the heating opening cover comprises a    blind flange for closing the heating opening.-   26. The melt transfer system according to any one of the preceding    aspects, characterized in that the connecting flange is designed in    such a way that a corresponding flange of a preheating device, and    in particular of a gas burner or of an electronic heating element,    for preheating the vessel interior space can be flange-mounted on    the flange by way of clamps or screws.-   27. The melt transfer system according to aspect 26, characterized    in that the connecting flange is designed in such a way that a gas    flame of a flange-mounted gas burner is aligned in the direction of    the vessel bottom, and preferably the middle of the vessel bottom.-   28. The melt transfer system according to aspect 26 or 27,    comprising a burner cover, comprising a preheating device,    preferably a gas burner, comprising a flange that corresponds to the    connecting flange of the heating opening.-   29. The melt transfer system according to any one of the preceding    aspects, characterized by an oblique positioning device for tilting    the vessel, the oblique positioning device comprising at least one    base connected to the melt transfer system in an articulated manner    and a vessel-side locking device for locking the base in a    functional position, the base being movable from an idle position    into a functional position, and protruding from a vessel underside    in the functional position.-   30. The melt transfer system according to any one of the preceding    aspects, characterized by    -   a measuring unit comprising at least one pressure sensor for        measuring a pressure in the vessel during the feeding, and    -   a control unit for controlling the feeding of the molten metal        out of the vessel through the flow duct, the control unit being        configured and designed to halt the feeding of the molten metal        in the event of a drop of the measured pressure.-   1 melt transfer system-   2 vessel-   3 vessel cover-   3.1 vessel cover underside-   3.2 vessel cover upper side-   4 filling opening-   5 filling opening cover-   5.1 gas tension springs-   6 pneumatic unit-   6.1 pneumatic line-   7 vessel interior space-   8 riser-   8.1 first end of the riser-   8.2 second end of the riser-   9 thermocouple-   10 heating opening-   10.1 heating opening cover-   10.2 burner unit-   10.2.1 flange of the burner unit-   10.2.2 burner-   10.3 connecting flange-   10.4 plug-   10.5 gas connector-   10.6 air connector-   10.7 burner pipe-   11 fork pockets-   12 oblique positioning device-   12.1 supporting frame-   12.1.1 swivel joint unit-   12.1.2 lower locking device-   12.1.2.1 borehole in the lower locking device-   12.2 base-   12.2.1 first base-side borehole-   12.2.2 second base-side borehole-   12.2.3 third base-side borehole-   12.3 vessel-side flange-   12.3.1 first borehole on vessel-side flange-   12.3.2 second borehole on vessel-side flange-   12.4 locking pin-   12.5 pivot pin-   13 refractory compound-   14 insulating layer-   15 outside cladding-   16 control unit-   17 molten metal-   17.1 molten metal level-   18 air-   19 gap-   19.1 gap height-   20 pressure profile p(t)-   21 time derivative dp/dt-   21 f time derivative dp/dt filtered-   22 forklift truck-   23 operator-   24 pivot direction-   25 floor surface-   26 vertical distance between floor surface and melt transfer device-   A rotational axis

1-15. (canceled)
 16. A melt transfer system, comprising a vessel forreceiving molten metal, a flow duct for feeding the molten metal from avessel through the flow duct, and a vessel cover for closing the vesselin an air-tight manner, and an oblique positioning device for tiltingthe vessel, wherein the oblique positioning device comprises at leastone base connected to the vessel in an articulated manner and avessel-side locking device for locking the base in a functionalposition, the base being movable from an idle position into a functionalposition, and protruding over a vessel underside in the functionalposition.
 17. The melt transfer system according to claim 16, whereinthe vessel-side locking device comprises a detent, clamping or snap-fitmechanism or comprises a locking pin.
 18. The melt transfer systemaccording to claim 17, the vessel comprises a first flange including afirst flange-side borehole, and the base includes a first base-sideborehole, which is aligned coaxially to the first flange-side boreholein the functional position, and the locking pin can be pushed throughthe first flange-side borehole and the first base-side borehole forlocking the base in the functional position.
 19. The melt transfersystem according to claim 18, wherein the base includes a secondbase-side borehole, which is aligned coaxially to the first flange-sideborehole in the idle position, so that the locking pin can be pushedthrough the first flange-side borehole and the second base-side boreholefor locking the base in the idle position.
 20. The melt transfer systemaccording to claim 16, wherein the base can be pivoted from the idleposition into the functional position.
 21. The melt transfer systemaccording to claim 20, further comprising a fastening pin, whichrotatably connects the base to the flange and along the fastening pinlongitudinal direction of which a rotational axis is defined, aboutwhich the base can be pivoted from the idle position into the functionalposition, and vice versa.
 22. The melt transfer system according toclaim 19, further comprising a second flange, which is designed tocorrespond to the first flange, the base being arranged between the twoflanges.
 23. The melt transfer system according to claim 16, furthercomprising a supporting frame comprising a swivel joint unit, by way ofwhich the vessel is pivotably connected to the supporting frame in sucha way that the vessel can be tilted about a rotational axis of theswivel joint unit in relation to the supporting frame, the vessel beingsupported in the tilted position by the base that is locked in thefunctional position.
 24. The melt transfer system according to claim 23,wherein the supporting frame comprises a supporting frame-side lockingdevice for locking the base in the functional position.
 25. The melttransfer system according to claim 24, wherein the base includes a thirdborehole which is designed to receive a second locking pin in thefunctional position, the lower locking device including at least onesupporting frame-side borehole, which is arranged coaxially with thethird base-side borehole in the functional position so that the secondlocking pin can be pushed into the third base-side borehole and thesupporting frame-side borehole of the lower locking device for fasteningthe base to the lower supporting frame.
 26. The melt transfer systemaccording to claim 25, wherein the supporting frame comprises at leastone pair of box-shaped fork pockets adapted to receive forklift trucktines.
 27. The melt transfer system according to claim 16, furthercomprising an alignment device for setting a vessel inclination and/or asupporting frame inclination.
 28. The melt transfer system according toclaim 16, further comprising: a measuring unit comprising at least onepressure sensor for measuring a pressure in the vessel during thefeeding, and a control unit for controlling the feeding of the moltenmetal out of the vessel through the flow duct, the control unit beingconfigured and designed to halt the feeding of the molten metal in theevent of a drop of the measured pressure, and/or in that the vesselcover includes a filling opening for filling the vessel with moltenmetal, a filling opening cover for closing the filling opening in anair-tight manner, a heating opening comprising a connecting flangesurrounding the heating opening for flange-mounting a preheating deviceand for flange-mounting a heating opening cover, and a heating openingcover for closing the heating opening in an air-tight manner, theheating opening cover being detachably fastened to the vessel cover andclosing the heating opening in an air-tight manner.
 29. A method fortilting a vessel of a melt transfer system according to claim 16,comprising the following steps: raising the device by at least 5 cm;bringing the base from an idle position into a functional position so asto protrude over an underside of the vessel; locking the base in thefunctional position; and lowering the melt transfer system.
 30. Themethod according to claim 29, further comprising locking the base by wayof the supporting frame-side locking device.